To all CEOs, Executives & Managers in industry who want lasting Operational Excellence success
A free book and videos, "How to get world class reliability & Operational Excellence in industrial companies and operations."
If you can use a spread sheet you can design and bring Operational Excellence success to any industrial business
Lifetime Reliability Solutions Global Network: Click a location for a Licensed LRS Global Maintenance and Operational Excellence Consultant or Industrial Maintenance Trainer.
LRS Consultants Global Network: Industrial Maintenance and Operations Consulting, Industrial Process Improvement Consultants, Operational Excellence Consultants
Hello and welcome,
Why is Operational Excellence so elusive? The vast majority of businesses that try never get there. What is going on that makes Operational Excellence a near impossible goal?
Since the quality system revolution of the 1980's hundreds of thousands of industrial operations across the world have tried to reach Operational Excellence performance. You can count the number of renowned successes on your hands and toes. It's a terribly poor success rate. Operational Excellence success is seemingly reserved for a 'lucky few' (but it does not need to be).
This is not to say that companies do not do all that they can to plan and prepare to reach Operational Excellence. But even when they do all that they can, hardly any of them actually get to Operational Excellence.
World-wide efforts have been made for a long time to find a sure path to Operational Excellence success. You can reel-off the names of failed strategies and methodologies going back decades: TQM, ISO 9001 QMS, Process Re-Engineering, BPM, Lean, TPM, Six Sigma, and on and on. What has been missing is the way to correctly design holistic, lifecycle long, integrated business processes that deliver Operational Excellence.
Without such processes Operational Excellence is impossible—no matter how hard and for how long you try (unless you are 'lucky'). That is why there are so few Operational Excellence companies—you first need a proactive, business-wide, life-cycle long, 'system-of-reliability' designed and built to guarantee Operational Excellence success.
Today that is no longer a limitation to world class operational performance, as you can use 'probabilistic modelling' to manage every factor in getting your company to Operational Excellence. Now Operational Excellence success is a realistic industrial business improvement goal that can be surely achieved.
The most effective, least costly and fastest solution to Operational Excellence performance that lasts forevermore is to build a business that is a ‘system-of-reliability’.
What is a 'system-of-reliability'?
Reliability is most simply defined as 'the chance of success'. A business that is a 'system-of-reliability' uses those methods and practices guaranteed to maximize their operating performance. When you make your company into a 'system-of-reliability' you select the optimal ways to make the most operating profit and engineer them into your business processes—you literally build a 'system-designed-for-utmost-success'.
The Plant Wellness Way is the 'Operational Excellence Creation Model and Tool Kit' you use to design and build the smallest, simplest, least-cost 'system-of-reliability' you can to get world class maintenance, reliability and operational excellence. With it you'll correctly design and build the robust, anti-fragile, business-wide, lifecycle long processes you need to get outstanding operating results and operating profits. It takes 'luck' out of reaching Operational Excellence.
The exceptional Return on Investment (ROI) from the Plant Wellness Way comes from its ability to:
- Make work error-free and defect-free so only right-first-time quality is achieved
- Eliminate more than 9 out of 10 of your equipment breakdowns
- Keep your plant and equipment always operating at 100% capacity during scheduled production
- Deliver record high Plant Availability and Uptime never seen before in your operation
- Get your production plant processes totally in statistical control and 100% capable all the time
- Improve your workplace safety results to world class safety performance
- Drive maintenance costs down rapidily to world class ratios
- Eradicate your production waste, quality losses and scrapped work
- Produce the lowest unit cost of production possible from your operation
- Take companies like yours to lasting Operational Excellence success
To learn about using the Plant Wellness Way to get reliability, maintenance and operational excellence you're welcome to see and use any and all the following free information.
All the very best to you and your company's future,
Lifetime Reliability Solutions Global
5 ways to start Operational Excellence in Your Company
1) DOWNLOAD A FREE PDF BOOKLET FOR EXECUTIVES on key physical asset management and reliability concepts you need to know about to improve your business processes by clicking the link in the blue panel below. You get new insights, simple answers and easy to use methods for small, medium and large industrial businesses who want Operations and Maintenance Excellence results.
Download the most Successful Industrial Operations, Maintenance and Reliability Success Strategies to Use
See how industrial company CEO's, Executives and Managers can improve their company's maintenance and operating processes and get world class asset management performance.
Read Enterprise Asset Management Success for CEO's, Executives and Managers and learn of the reliability improvement strategies that create a business system for maximum success. (2.5 MB PDF document)
2) DOWNLOAD THE FREE ISO 55001 MAPPED TO PLANT WELLNESS WAY SPREAD SHEET that maps the ISO 55001 asset management standard clauses to the appropriate slides from our 3-day Plant Wellness Way training course presentations.
Simply click each link below in order, from top to bottom, and get a free copy of the mapping spread sheet and PDF versions of the Plant Wellness Way training course slides.
Free spread sheet of ISO 55001 mapped to Plant Wellness Way training course slides (150 KB .xls file)
Free PDF of Plant Wellness Way Training Course Day 1 Slides (9.8 MB PDF file)
Free PDF of Plant Wellness Way Training Course Day 2 Slides (10 MB PDF file)
Free PDF of Plant Wellness Way Training Course Day 3 Slides (5.8 MB PDF file)
3) GET THE FREE PLANT WELLNESS WAY PDF BOOK introducing the simple 6-step IONICS methodology you use to get outstanding reliability and production success in industrial operations. Click this link and request a free PDF Plant and Equipment Wellness book. This book has the foundation knowledge to use in any industrial operation and business for identifying correct strategy and developing a properly targeted business design to create world class reliability and get Operational Excellence results.
4) WATCH THE FREE ONLINE PLANT WELLNESS WAY TRAINING VIDEOS and discover how we design and build your enterprise so it is destined for maintenance and operational excellence success. You get full access to all the vital concepts and methods of the Plant Wellness Way (PWW) system-of-reliability—just click the link in the orange panel below.
Free Plant Wellness Way 'Change the Game' for high Reliability and Operational Excellence training videos
Learn to 'Change the Game' of enterprise asset management, maintenance and operational excellence with 14 hours of free training in the Plant Wellness Way methodology.
Click the link to complete the form at request to see the Plant Wellness Way videos.
5) DESIGN YOUR PROCESSES FOR RELIABILITY AND OPERATIONAL EXCELLENCE and make world class production performance, high productivity and outstanding operating profits each month a normal result in your company.
You gain four great advantages when you follow the Plant Wellness Way to Maintenance, Reliability, and Operational Excellence.
- Your company gets to Reliability and Maintenance Excellence performance much faster—the PWW methodology is designed to get you there in months, not years. Starting from where you are today, you redesign your processes in weeks and install world class solutions in months.
- It focuses your efforts into planning and installing the simplest and most successful maintenance and operational excellence solutions for your company. You use specially developed operating risk abatement tools to create a business built for maximum success, productivity and operating profits, using the resources you have today, without putting the business in danger.
- The PWW process improvement methodology lets you model and prove that your solutions work before you use them. You apply probabilistic stresses to test what causes a process to fail and how best to make it robust and anti-fragile.
- You work through a holistic strategy that insures operational, reliability and maintenance excellence is the only way that your business can operate. Your company only uses business-wide and life-cycle long solutions built to prevent operational losses and deliver maximum operational success.
LRS Consultants is a global network of professional, reliable, trustworthy consultants who are located near you to help you get to Operational Excellence fast. Their job is to focus client companies and businesses (just like yours) on developing a ‘system-of-reliability’ so they most quickly, effectively, and for least cost, get Operational Excellence performance. With their help you'll design and create successful and simple maintenance, reliability, operational and business processes that get world class results and productivity. You can expect large and lasting improvement in operating profit, product quality and plant and equipment availability in record time.
To answer your questions please contact your local licensed LRS Consultant.
Endless Operational Excellence the Plant Wellness Way
The Plant Wellness Way combines the right enterprise asset management and business process optimization into either a ISO 9001 or ACE 3T quality system. We work with you and your people to redesign your operational and business processes and put Operational Excellence into every department. Every task and practise in your company becomes world class so you can produce world class operational performance.
When your company uses the Plant Wellness Way system-of-reliability you break the cycle of operational troubles, problems and failures and replace them with lifecycle business processes built to get lasting reliability, maintenance and operational excellence results. Your company is designed and rebuilt to successfully drive your unit cost of production down to levels that give you massive competitive advantage.
When you ask us to help you become a world class operation, instead of wasting your time and money trying to get you to become Lean, we start by identifying what needs to be done to your business processes so you get maximium success with what you already have. You are taught to use the reliability strategies that get you the best plant uptime and equipment utilization. You are shown how to immediately add powerful work quality assurance techniques to reduce human error rates by up to 10,000%. You learn how to intentionally make your company processes so robust and anti-fragile that you create a business-wide, lifecycle-long, system-of-reliability for sure Operational Excellence success.
The Plant Wellness Way powers companies to world class maintenance, maximum productivity and least operating costs with a system-of-reliability that:
- Gets your plant and equipment operating trouble-free and highly reliable.
- Stops machines failing so they keep running and producing at best performance.
- Turns your business into a lifecycle system built for Operational Excellence success.
- Lets you run your operation systematically, with right-first-time production ticking over like clockwork.
- Measures operational risk and probability of success so you pick your best business options.
- Applies the science-of-failure so your equipment works within the limits of its material physics.
- Removes the tens-of-thousands of lifecycle failure causes waiting to be triggered in your business.
- Turns your operating losses into operating profits by preventing failures, wastes and excesses.
With the Plant Wellness Way system-of-reliability you use powerful business risk abatement tools in a simple methodology that gets you all the right answers to Operational Excellence success.
The Plant and Equipment Wellness system-of-reliability can be used to power all other operational excellence, enterprise asset management and quality system frameworks. If you use PAS 55 Asset Management, ISO 55000 Asset Management, ISO 20815 Production assurance and reliability management, an ISO 9001 quality system, or any other quality system framework, the Plant and Equipment Wellness Way works with all of them. It becomes the powerhouse that drives the system-of-reliability improvements you need to reach world class Operational Excellence performance.
Your operation generates more operating profits, higher productivity, and hundreds (even thousands) of percent ROI with the Plant Wellness Way. It is because your new, best-practise reliability and maintenance solutions quickly stop your production, maintenance and reliability problems.
Talk to us about exactly how to get new, lasting Operational Excellence success and high operating profit margins for your company. Find your nearest LRS Global Operational Excellence and Maintenance Consultant and phone them or send an email. Ask them how to build a system-of-reliability in your operation that successfully stops maintenance problems and rapidly improves reliability and production results.
Discover how the Plant Wellness Way lets you design and create world class reliability at Plant and Equipment Wellness Way: a life cycle system-of-reliability .
Find out how working with LRS Global Operations and Maintenance Consulting gets industrial operations to Operational and Maintenance Excellence.
For maximum operating profits read how you get Maximum Profit Production.
A full range of Industry Consultants, Operations Consulting and Maintenance Consulting Services for Reliability Success
Get more information on world class operations consulting, maintenance consultant and process reliability solutions by following the individual industrial reliability and maintenance consultant services listed below.
Industrial Asset Management and Maintenance Consultants for outstanding reliability
- Industry Maintenance Consultant Services to help you set-up best practice maintenance processes, install precision maintenance skills and build a truly useful CMMS in your operation. Our years of practical, hands-on expertise and insights will save you a great amount of time and money.
- Enterprise Asset Management Consultant Services integrates operational, maintenance and asset management strategies and methods into a business-wide, life cycle solution.
- Maintenance Management and Maintenance Audits shows you where to make changes in your maintenance strategy and maintenance practices to surely lift your maintenance performance and maintenance results.
- Better than Reliability Centered Maintenance RCM. Read this PDF document about a far less expensive method than RCM. A Physics of Failure Analysis quickly arrives at the ideal asset maintenance management strategy, process improvements and best practices for your business.
- Machinery Precision Maintenance Consultant for equipment failure prevention and defect elimination using precision maintenance work skills that produce outstandingly reliable machinery and mechanical equipment.
- Petroleum and Petrochemical Refinery Consultants who maximize petrochemical and petroleum refinery reliability with materials assurance surveys that stop your process plant materials and equipment failures.
Process Improvement Consultant and Operations Consultants for production success
- Operational Excellence Consultants who change your company into a world class operational and production performer so you can release the FORTUNE long hidden in your business.
- Lean Manufacturing Consultants that increase production throughput and lower operational costs by using Lean tools and methodologies that gets the most value from your manufacturing processes.
- Lean Consultant Services for industrial operations who want a simple, quick, lasting transition to effective and efficient Lean methods, practices and tools.
- Business Process Improvement Consultants with the Enterprise Wellness Way to identify the business process improvement opportunities you have to create new and sustained competitive advantage.
- Wind Energy Development Consultants who make sure your wind energy development review and wind energy project risk abatement goes from market identification to wind turbine reliability and maintenance.
ISO 9001 Consultants of quality systems used for world class industrial operations
- ISO 9001 Consultant Services to build you a best practice ISO 9001 compliant quality management system ready for ISO 9001 2008 certification. We are quick, smart, and make sure you have a streamlined system just right for your needs and nothing more.
- ISO 9001 Audit Service shows you how to improve your quality system performance to gain or retain ISO 9001 accreditation.
- ISO 9001 Consultants who build your business documentation into a powerful and successful business improvement system that drives high productivity.