Simple ways to be a Lean Manufacturer and make your Operation highly profitable sooner
Secret productivity strategy used by LRS Global Lean Manufacturing Consultants guarantees Lean Manufacturing success
Introduce the right Lean production process improvements and get rapid and successful Lean manufacturing results fast
"Helping you build a great and successful business that your customers love."
LRS Consultants combine Reliability Maintenance Consulting, Lean Consulting and Business Systems Consulting into Powerful Operations and Asset Maintenance Solutions.
Hello and welcome,
Many operations introduce Lean manufacturing tools and methods and then find that Lean does not last. Soon things returned to what they were. That is no surprise to specialist Lean manufacturing consultants like us. Successful Lean manufacturing improvement is mostly about change management and not only about which Lean manufacturing tools to use.
Making smart use of lean manufacturing consultant expertise is vital to you so that you do not waste your time and money.
You adopt Lean Manufacturing in order to bring into your company a set of powerful and successful Lean Manufacturing solutions that drive your production costs down.
You install Lean process improvements to make your business far more competitive. With Lean Manufacturing you deliver a higher quality product for much lower manufacturing cost. The quickest way for your company to become a Lean manufacturer is with the help of expert Lean Manufacturing Consultants.
Introduce the Lean manufacturing practices and Lean tools that are certain to improve your operation and increase productivity
You adopt Lean manufacturing because it makes your business processes more efficient, keeps your customers happy because price and deliver are great, and it earns you more operating profits without spending new capital.
The Enterprise Wellness Way image below shows you the business benefits of using Lean tools and Lean solutions to generate maximum operating profits.
What Lean does for your company is drive the existing performance closer and closer to the optimal point—more and more of your production is optimal quality for least cost. Your operational performance distribution curve settles over the optimal result and stays there. Because all your production is now just-right, the moneys that were wasted and lost to problems and excess quality return immediately to you as new operating profits.
To become a Lean manufacturer and be a Lean business you and your people must integrate and use Lean methods and Lean tools in your operation. You must make Lean Manufacturing the only way to work in your company. Lifetime Reliability Solutions (LRS) Lean Manufacturing Consultants help you to totally adopt Lean thinking and Lean habits into your new Lean business.
Nothing else you do will work—either become totally Lean, or leave things as they are.
You get successful Lean Manufacturing Solutions when you get Expert Lean Manufacturing Consultants to guide you
Chose from a huge range of Lean Manufacturing Consultant services to help your industrial business and manufacturing operation adopt the most effective Lean strategy and use the best Lean processes and methods. The Lean Manufacturing Consultant Services and Lean Tools used in a Lean Manufacturer include:
- 5S Workplace Management
- Single Minute Exchange of Dies (SMED)
- Value Stream Mapping Analysis
- Use of Statistical Process Control (SPC) for Work Quality Improvement
- Total Productive Maintenance (TPM) for operator driven reliability
- Error Proofing Work Operations
- Kanban Pull Manufacturing
- Load Levelling for Continuous Flow
- Production Process Waste Minimisation
- Kaizen Continuous Improvement
- 5-Why Root Cause Analysis
- Inventory Minimisation
- Just in Time (JIT) Manufacturing
- Overall Equipment Effectiveness (OEE) Measurement
- Adopting Visual Management and creating a Visual Workplace
- Single-Point Lessons for Focused Training
- Streamline the Supply Chain and Optimise Supply
- Shorten the Financial Reporting Cycle
- Standardisation and Systemisation of Work Activities
- Hoshin Planning for Detailed Strategy and Change Management Introduction
Make sure that you painlessly introduce Lean process improvement best practices into your manufacturing operation
Our Lean Consultants analyse your business to find which Lean tools to use that will give you the greatest opportunities for rapid, high returns from your efforts.
You only use the Lean manufacturing tools and Lean practices that will give you the best, least cost, fastest throughput Lean manufacturing business.
You are guided to invest your company's resources and your peoples' valuable energy and efforts into the Lean process improvements that are sure to get you rapid Lean manufacturing results.
You successfully integrate Lean manufacturing methods and Lean management processes into your business with our Lean manufacturing consultant expertise and skills. Regardless of whether you are a production shop, parts manufacturer, warehouse and store, or a maintenance and repair shop, we help your business to become a Lean business.
Here are some examples of our many successful Lean Process Improvement Consultant assignments for you to review.
Lean Improvement Success at a Concrete Reinforcing Bar Manufacturer that simplified their production process,
Lean Improvement Success at a Large Fabrication Workshop that speeded the manufacturing process,
Lean Improvement Success at Jobbing Manufacture Machine Shop that solved a scheduling problem,
How a Lean Analysis Stopped Supply Chain Risk by identifying the root cause of serious supply delays using the simplest analysis.
Must be right-first-time change management so your Lean initiatives are successful and immediately effective
Lots of Lean manufacturing consultants will tell you that by introducing the right Lean practices and Lean methods your operation will become highly competitive. That is all true, except... IT WILL ONLY HAPPEN IF LEAN MANUFACTURING ACTUALLY BECOMES IMBEDDED INTO YOUR BUSINESS DNA.
Winning your people over to want to do Lean manufacturing at world class performance levels is the biggest challenge you have.
Use change management methods that get your people involved and wanting to use Lean improvements tools because it makes their jobs easier. Your people want a successful future too and your job is to help them understand how Lean process improvements will help them to get that.
You need to remove the road-blocks to using Lean successfully—that is where your LRS Lean Manufacturing Consultant helps you by getting your people to see that Lean process management is the way to secure your business and also their own future.
Design the ideal Lean introduction strategy and the long-term sustaining Lean plan that delivers the best results for you
You introduce Lean manufacturing most successfully when you have a strategy and well prepared plans for making Lean work practices a permanent feature in your operation. Planning followed by proper preparation is critically important. The very first thing you and LRS Consultants do is to plan how to quickly get Lean working strongly in your business. You will be most successful if you thoroughly plan and prepare for your new Lean future.
You develop the short term Lean introduction strategy and the long-term Lean integration plans with help from your Lean Manufacturing Consultant. You plan in line-of-sight detail how to introduce the most useful Lean tools and methods that will get you most profit most quickly and which will remain in lasting use in your business. From the planning flows the preparation and organisation to do Lean successfully and sustainably so it sticks in your company.
You must use only the Lean methods and Lean tools that get you the most profit and most capacity—forget the rest
You want the most profit contribution from your company most quickly. You do that by installing the fewest Lean methods necessary, yet the right ones that surely get your operation to quickly move toward world class lean manufacturing results. You can't make those choices until you know which are the right Lean strategies and tools to adopt in your business from a sound and thorough gap analysis.
Starting with a Lean gap analysis you look at all aspects of your operation, including operational risk management, production planning and scheduling, asset maintenance management, supply chain management, total quality management, employee and management skills development, statistical process control, information technology and continual improvement. You soon discover what is the best way to create a business-wide Lean system that maximises your operating profits and drastically reduces operational cost and wastes.
From your Lean Consultant analysis you will have the information necessary to pick the right range of Lean and Six Sigma methods and tools to use in your business in order to reach Lean manufacturing performance. You discover exactly how to improve your current manufacturing and business management processes by including the right Lean business improvement solutions.
With the Lean tools you need identified from the Lean gap analysis we go onto line-of-sight planning to introduce the right Lean methods and Lean tools into your company. This is where we get your people so excited about Lean manufacturing that they want to start doing Lean straight away. They join you to make Lean process improvements a success in their workplace.
You'll get ROI fortunes of 1,600% too once Lean Manufacturing is successfully introduced and used in your operation
There are massive returns on investment (ROI) for you to make with Lean manufacturing improvements. At P&H MinePro Manufacturing Workshop they spent $30,000 for our Lean Manufacturing Consultant to do a Lean value stream mapping analysis. They made $240,000 back in the first year and every year thereafter. That is a 1,600% ROI on their first Lean process improvement.
There are big fortunes sitting in your business and LRS Lean Manufacturing Consultants help you to get to them by making sure you use good Lean management practices and apply the right Lean tools that work for you.
A guarantee that our Lean Manufacturing Solutions surely and profitably improve your operating performance and results
You rightly want absolute certainty that when you employ us you get Lean manufacturing process improvements THAT SURELY IMPROVE YOUR BUSINESS PERFORMANCE. Like you, we know that WORDS ARE CHEAP; IT IS RESULTS THAT MATTER.
The only proof you should accept of the true success of our Lean Manufacturing Consultant recommendations is the real, profit-making change you see in your operating performance.
You have our unconditional guarantee that when our Lean process improvement recommendations are fully and properly applied your operational performance will undergo the clear, large positive change you asked us to deliver.
If you are not content with the results after your Lean manufacturing improvement project is completed, we will continue free of charge until you are fully satisfied.
You use our world class Lean Manufacturing Consultant expertise to rapidly bring improved productivity and new operating profits to your business. Follow this link to the Contact Us page and ring us, or email us now and start building a new, better future.
Make that call NOW; write the email NOW; NOW is always the right time to start improving your future and get the higher efficiency and productivity you want.
My best regards to you,
Lifetime Reliability Solutions HQ