How to get Rapid Reliability Growth and Improve Reliability of Your Plant and Equipment so that You Guarantee Operational Excellence Success
Take your company directly to world class operational performance with little effort and cost using the Plant Wellness Way reliability improvement processes of FORTUNE and IONICS.
"Helping you build a great and successful business your customers love."
Lifetime Reliability Solutions is a network of Enterprise Asset Management, Lean, Quality Management and Maintenance Consultants providing Operational Excellence, Enterprise Asset Management and World Class Maintenance Consulting Services
Hello and Welcome,
There is a straight forward process for creating plant and equipment reliability growth that lets you turn your operation into a world class Operational Excellence enterprise.
The speed of your success to improve reliability of physical assets depends on using the right reliability improvement methodology. Lifetime Reliability Solutions (LRS) use the Plant Wellness Way (PWW) methodology and reliability improvement tools to identify the risk-reliability optimization opportunities you have that will rapidly bring Operational Excellence to your company.
Within the Plant Wellness Way are Two Powerful Reliability Improvement Processes For Reliability Growth
The Plant Wellness Way to Operational Excellence applies reliability growth strategies to remove and prevent operational and maintenance problems in equipment. It starts with a risk analysis of your operation and its processes. First we develop the overall Value Stream Map and then drill down, with increasing magnification, through successive business and operating process levels (map, individual map activities, resources within each activity and components within each resource) for a coordinated four level attack on your causes of operational risk.
With the exact location of the operational risks known we apply appropriate analytical procedures (i.e. Lean Optimization, P-M Analysis, ACE 3T Quality Management System and Reliability Optimization) to selected reliability improvement actions at each level. Reliability growth is achieved by introducing defect elimination and failure prevention strategies and methods into your operations and maintenance practices.
To explain the business-wide perspective that PWW covers we use the acronym FORTUNE (because that is what you get when you use PWW to improve reliability and create Operational Excellence):
- Fix the problem not minimize its symptoms
- Optimize the operational value-adding streams with plant and equipment risk elimination
- Remove all enterprise asset failures with best failure prevention practices
- T4 quality of an Accuracy Controlled Enterprise (T4 = Target-Tolerance-Test-Time)
- Use precision maintenance and precision operation with all physical assets
- Numerate how to achieve Operational Excellence using the IONICS six-step process
- Identify business and operational risks
- Order risks by importance
- Numerate risk reduction options
- Introduce risk control solutions
- Control operational processes
- Synthesize new ideas for continuous improvement
- Expose the hidden wealth from your new Operational Excellence company
LRS Operational Excellence Consultants use IONICS to identify operational equipment risks and work with you to proactively address your reliability problems with great reliability improvement practices. Thorough investigation and work done at each step of IONICS allows us to customize the analysis and identify powerful reliability growth strategies for successful risk reduction in your operations processes, and select reliability improvement activities for workplace practices.
The Plant Wellness Way to Operational Excellence Brings Certain Reliability Growth to Your Plant and Equipment.
Where once you lived with operational and maintenance problems FORTUNE and IONICS lets you completely remove their cause and deliver sure reliability growth. Equipment failures will no longer happen as your reliability improvement efforts makes sure that repeat equipment failures disappear.
Your maintenance system starts to work properly and produce equipment reliability—breakdowns, stoppages and outages quickly stop occurring. Maintenance and Operating losses and wastes will be recovered and become your new operating profits.
Select a LRS Plant Wellness Way Consultant and Contact Us today and ask how to create plant and equipment reliability growth that always delivers world-class operational performance from your company.
My best regards to you,
Mike Sondalini
Managing Director
Lifetime Reliability Solutions HQ
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