Now, stop the breakdowns, end plant downtime, slash your maintenance costs, and make new operating fortunes

For All CEO's, Executives, and Managers Who Want World Class Reliable Operating Assets

 

Need the utmost profits from your production assets? Then build an enterprise asset management (EAM) system to get world class reliability, maintenance, and safety.

"Your system is perfectly designed to get the results it gets." That's a truth attributed to the late quality guru W. Edwards Deming. What does it mean for you?

It's your EAM system, processes, and practices that must be changed to guarantee they keep production costs low, make utmost plant uptime, slash the need for maintenance, and get top productivity from your operating assets. Nothing else you do works!

Your operating success and profits reflect, and depend totally on, your company's systems and their processes. To get better results, you must change to a system with processes that are totally capable to deliver the performance and results you want.

Using Plant Wellness Way Enterprise Asset Management methodology guarantees you put world-class reliability, maintenance, and safety into your organization's processes.

You design and build an “Asset Wellness System” that always delivers utmost reliable plant and equipment, for least maintenance costs, and the biggest operating profits.

Quickest Way to Get Your Company World Class Reliability and New Operating Profits

 

His operation was in trouble, "We are having many failures in our current systems, both power and water, I am really interested in knowing more about Plant Wellness Way EAM and its maintenance processes."

Here's what we said we could do to help him, and the other senior managers, to most quickly, and at least cost, solve their operating assets' reliability problems.

"Learning to do Plant Wellness Way EAM will surely let you stop your plant and equipment breakdowns. But, by the time you do the training and know how to apply PWW EAM yourself, it will be some 12 months before you are completely comfortable and able in the methodology. It is a long time to live with failure problems and costs that are already too bad.

During that year your organization will lose a fortune due to breakdowns and downtime while you become knowledgeable about PWW EAM. After you get proficient, you still need to apply and teach your team what to do to use PWW EAM. It could easily take another year before your organization starts seeing serious plant and equipment reliability improvements. In that second year the breakdowns, and the resulting financial and production losses, still continue to occur.

Instead, we offer to come to your facility and apply PWW EAM to your operation to make rapid improvements to your operating assets reliability and uptime. The approach we take is to apply PWW EAM fully on a selected number of assets, say 10 percent of the total, and bring them up to full reliability and service.

We will work with you and your team to build the necessary processes and capability within your organization. Once the PWW EAM solutions are completed for the selected assets, then you and your team would apply the methodology to all the rest of your operations. This is the fastest and least cost way to use us to get the plant and equipment reliability and uptime that your organization requires.

Instead of taking two years to see substantial reliability improvement, the first year to do the training and learning, and the second year to teach and implement PWW EAM, you will get improvements and cost reductions within a few months. After the first year you can expect to be well in control of your operating asset reliability, uptime, and maintenance expenses.

To minimise our consultant time and costs, we would resource as much of the work as possible to you and your team. We would work together with your organization to do the project and apply PWW EAM in your operation under our stewardship.

In this way, with our help and support, there will be rapid improvement to your assets’ performance within a few short weeks. By the time 12 months passes, you will have achieved a great improvement in production supply and security. At the end of two years, you can expect the operating assets reliability and productivity to be a great pride for your organization.

If providing direct and rapid PWW EAM consulting assistance to you and your team is a useful approach, then I can give you a formal fixed price quote for our services. Should you want a firm quote from us, I would appreciate if you provide the asset register and engineering details of the plant and equipment you would want PWW EAM Consultant support to improve.

To get a proposal and indicative costing to bring PWW EAM success to your operation, please indicate the asset types at your site to be in the first 10% to use PWW EAM solutions. It is only necessary to have one asset of each type, as you and your people will then replicate PWW EAM to every other asset of its type in your organization."

You can click on this link to download a redacted PDF copy of the Plant Wellness Way EAM Client Proposal we sent in response to the above enquiry.

Learn all about Plant Wellness Way EAM and what it can do for your site —simply ask an approved consultant. Our office details are noted on the Contact Us webpage.

Mike Sondalini | Lifetime Reliability Solutions | World Class Asset Reliability

The fastest way to get your company world class reliability

Now, give your company a system to get world class operating asset reliability, least maintenance costs, and utmost operating profits


Industrial and Manufacturing Wellness Book by Mike Sondalini

 

Industrial and Manufacturing Wellness EAM Excellence

 

What is Industrial and Manufacturing Wellness?

 

Available at Industrial Press and Amazon Books

 

 

The Plant Wellness Way EAM life-cycle asset management methodology gives you a sure path to get world class EAM processes and practices in your operation. The PWW EAM 6-step methodology starts with grading your business risks from equipment failure; then you develop the best life cycle strategy to remove the operating risks; you select the most effective maintenance and reliability tasks to keep parts healthy and well; you embed world class maintenance and reliability practices into your organization; you use the scientific-method to rapidly innovate and improve your EAM system and processes so no one can catch up with you.

Training and Knowledge

Click to View EAM, reliability, and maintenance training and solutions

How CEO’s and Executives get World Class Reliability

5 Free Plant Wellness Way EAM downloads

Make Your ISO 55001 system a great reliability success story

How to Get Utmost Reliability from Your Operating Assets

Now, End the Production and Maintenance Rat Race forever

Does Your Engineering, Supply, Operations, and Maintenance get World Class Reliability?

CONSULTANT SERVICES

Reliability, Maintenance & EAM Solutions

We stop maintenance problems and get world class plant & equipment reliability

TRAINING SERVICES

Reliability, Maintenance & EAM Training

Vertically integrated training so everyone contributes to asset reliability excellence

Testimonials

“We utilised the services of Lifetime Reliability Solutions to do some pump training and were very impressed with the outcomes. They delivered a customised, in house, pump maintenance and pumping system design training course. Mike and his team developed and delivered the three-day training course in conjunction with our maintenance and engineering staff. The course was well structured and presented, and included practical activities and theory components. Mike’s experience and knowledge in this field enabled him to identify and meet our requirements quickly and effectively.”

- Tony Graham | Manager | Murrumbidgee Irrigation | Australia

"I recommend Lifetime Reliability Solutions (LRS) to any company wanting to see effective results in their maintenance processes, and plant and equipment reliability. We have worked with LRS Consultants at Donhad twice over the past two years. As a manufacturer of forged products it is crucial for our business that our production machinery and systems work at peak performance. Mike Sondalini's expertise in maintenance and asset management has proven very valuable to our company and the maintenance system that we run. We first contacted LRS to review our maintenance management processes. Mike's knowledge and perspective allowed us to improve our maintenance strategy and methods. With his advice our plant and equipment reliability has lifted considerably. LRS Consultants attention to detail and experience motivated us to contract them again to undertake multi-site maintenance audits. Thanks to LRS we have seen an improvement in our production output and started to gain control over our maintenance costs."

- Paul Shelley | Managing Director | Donhad Pty Ltd | Australia

FREE PDF Book

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