Remove Failure Causes and You Guarantee Reliability Improvement and New Operating Profits that Last Forevermore

Do you want to improve your plant and equipment reliability and make more operating profit? Then proactively remove its failure causes!

Deliberately create equipment reliability by purposely removing the chance of its components failing. Without a cause of failure there can be no failure.

 

Slide 17 – Improve Equipment Reliability = Reduce Parts Failure Rate = Reduce Chance of Failure = Remove Failure Causes = Bigger Operating Profits Forevermore

 To get improved equipment reliability reduce the failure rate of its components, that requires you to first remove failure causes so there are no reasons to fail

 

The heading in the slide above tells us what to do if we want to improve reliability of plant and equipment. We must remove the chance of failure by proactively working to remove failure causes so there are no reasons to fail. If there is no failure cause there is no failure event.

Every time an equipment’s failure rate falls you will generate more operating profit. That is why reliability is so keenly pursued by CEOs, Executives, and Managers—raising reliability is a certain way to greatly increase operating profits.

In the list of the 15 ways a drinking glass can fail many of the failure causes can be removed with either design changes to the glass, procedure changes in how the glass is moved and handled, and with education and training that makes people more skillful in preventing the chances of failing a glass.

As we remove failure causes the rate of failure falls, because opportunities for something to go wrong are eliminated. The decrease in failure rate shows as improved reliability—fewer failures happen over a period, which implies a longer time between failures, and that is reliability improvement.

Remove failure causes and you get a lower failure rate. A reduced equipment failure rate saves money, because there are fewer breakdowns and operating problems needing to be fixed. The more you remove failure causes, the greater the operating and maintenance savings. Breakdowns and failures which no longer happen cut maintenance expenditure and operating costs. Improving reliability is a very profitable strategy. And reliability is improved every time you intentionally remove failure causes.

 

This slide is a companion to the new Industrial and Manufacturing Wellness book. The book has extensive information, all the necessary templates, and useful examples of how to design and build your own Plant Wellness Way enterprise asset life cycle management system-of-reliability. Get the book from its publisher, Industrial Press, and Amazon Books.

Use the head office email address on the Contact Us page if you have questions about this slide.

The CEO, Executive, Manager, and Engineer Who Wants Their Enterprise Asset Management and Maintenance Systems to Get World Class Reliability and New Profits

Click to view

Free PDF Book on the Plant & Equipment Wellness Way to World Class Reliablility
Plant and Equipment Wellness Free PDF Book and learn about Plant Wellness Way EAM methodology

 

Click this link to download the free 299-page Plant and Equipment Wellness PDF book and templates on how to get world class reliable operating assets

Free Videos on the Plant & Equipment Wellness Way to World Class Reliability

Click this link to
get free access to 14 hours of Plant Wellness Way videos.

Now, Build an EAM System and Life-Cycle Processes that Get World Class Reliability and Profits

Quickly build an EAM system that ensures a lifetime of world class reliability and utmost operating profits from outstandingly reliable operating assets

Industrial and Manufacturing Wellness Book with the complete Plant Wellness Way EAM methodology

You can get Industrial and Manufacturing Wellness: Life Cycle Enterprise Asset Management for World Class Reliability at Industrial Press and Amazon Books.

5 Free Downloads for World Class Reliability the Plant Wellness Way

Click to View

Online Store Catalog of World Class EAM, Maintenance, and Reliability Strategy, Training and Solutions

Click to View

All Online Training Courses for World Class EAM, Maintenance, and Reliability Success

Click to View